Under the strict requirements of the textile industry for compressed air to be "clean, stable, and low-consumption", Elang screw low pressure screw compressors have become key equipment for textile companies to improve production efficiency and reduce operating costs with their technological innovation and scenario adaptability. For textile air compressors, we will analyze the core advantages of choosing low pressure screw compressors for you from three aspects: product performance, industry adaptability, and service guarantee.
(Elang Factory)
The screw compressor is optimized for low-pressure demand scenarios (0.3-0.8MPa), and is suitable for low-pressure air usage scenarios such as air jet looms and air spinning equipment in the textile industry. The air pressure fluctuation of the textile air compressor is ≤1%, avoiding yarn breakage and weaving defects caused by unstable pressure.
Low pressure screw compressor adopts twin-screw rotor low-speed technology, combined with intelligent frequency conversion control, which can realise comprehensive energy saving of 25%-40%, and meet the energy efficiency requirements of textile industry for 24-hour continuous operation. This is an outstanding energy efficient screw compressor.
The low pressure screw compressor entire series adopts oil-free screw main engine technology and compressed air ISO 8573-1 Class 0 certification, eliminating oil pollution during the production of textiles and fabrics from the source, avoiding problems such as uneven dyeing and oil residue on fabrics, and is especially suitable for high-end fabric production. Compared with traditional oil-containing models, it saves the cost of multi-stage filtration at the back end (annual maintenance costs are reduced by more than 30%).
The low-pressure screw compressor has a built-in high-efficiency cold-drying module, and the outlet dew point is ≤3℃, which prevents pipeline condensation from causing equipment corrosion or fabric moisture;
An optional IoT remote monitoring system is available to monitor the air compressor's energy consumption, air pressure and equipment status in real time, increasing fault warning response speed by 50% and reducing the risk of unplanned downtime.
The low pressure screw compressor has an overall noise level of ≤ 68dB (A). It can be installed directly in the production workshop of the textile industry, without the need to set up a separate machine room, saving space and infrastructure costs.
ERC-75A low pressure screw compressor unit + centralised air storage system Air pressure is stable and energy-saving, increasing productivity by 15% for weaving machines in the textile industry.
Dyeing/Printing Workshop ERC-55 oil-free screw machine + adsorption dryer Oil-free air ensures dyeing uniformity and improves the yield rate by 20%
Spinning pneumatic transmission ERC-30 low-pressure model + pipeline moisture-proof coating Low energy consumption operation. Substantial reduction in electricity consumption for textile manufacturers in terms of cost.
According to the equipment layout of textile workshops, gas peak consumption and other data, we provide gas volume-pressure matching calculation and pipeline optimization solutions.
The whole machine has a 3-year warranty, and the core components have an extended warranty of 5 years;
With over 200 service outlets nationwide, we promise to respond within 4 hours and repair problems within 48 hours.
Provide waste heat recovery transformation service (heat energy utilization rate ≥ 70%) for dyeing, finishing and drying processes, reducing comprehensive energy consumption by another 15%.
Background: 80,000 square meters of weaving workshop, 200 air-jet looms, originally using oil piston looms, with annual electricity consumption exceeding 3 million yuan and a fabric defective rate of 6%.
Solution: Replace with 6 ERC-75A low-voltage oil-free variable frequency units, equipped with a waste heat recovery system.
Effect:
✅ Annual electricity costs reduced by 42% (saving 1.26 million yuan);
✅ Compressed air oil pollution is reduced to zero, and the defective rate is reduced to 0.8%;
✅ The waste heat is used in the dyeing and finishing workshop, reducing steam costs by 180,000 yuan per year.
Elang low pressure screw compressors directly address the pain points of the textile industry through the three-in-one technology of "oil-free cleaning, low pressure energy saving, and intelligent control", helping companies achieve the dual goals of green production and cost reduction and efficiency improvement. For textile companies that plan to upgrade their air compressor systems, the Screw Compressor is not only an equipment replacement, but also a strategic choice for sustainable competitiveness improvement.
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